Cousins 6100-65 Heavy Duty Conveyorized Turntable Wrapper
Heavy-duty high-speed conveyorized turntable automatic system, ideally suited for production line applications up to 65 loads per hour.
6100-65 CTA Features and Specifications
Production Speed:
- 1-65 loads per hour
- NOTE: Process rates will vary with load size, number of wraps & conveyor speed
Load Capacity:
- Maximum load weight: 4,000# dynamic – 12,000# static
- Maximum load size: 50” W x 50” L (71” max. load diagonal) x 80” H (plus up to 4” top overlap)
- Minimum load size: 30” W x 30” L x 24” H
Turntable:
- 80” diameter skirted turntable
- 4000# dynamic weight capacity
- 29” diameter ring gear support system, direct pinion-to-
- gear drive
- 1-20 RPM rotational speed c/w soft start acceleration
- Final revolution deceleration and positive stop alignment
- 1-1/2 HP DC variable speed motor c/w turntable holding
- brake
- Remote centralized lubrication for ring gear
Film Carriage Elevator:
- 1/2 HP DC variable speed motor
- ANSI #40 direct chain drive c/w shock dampener &
- Anti-Fall Safety Device
- Maintenance free 12 point carriage guidance system
Film Delivery System:
- Super Rapid Thread™ 20” capacity pre-stretch carriage
- with Patent Pending pressure balanced nip roller system
- 1/2 HP DC variable speed motor
- Fully electronic dynamic dancer corner compensation
- 33 to 313% fixed stretch capability
- Pre-stretch ratio variable by easy sprocket change
- Rapid Thread™ Safety Door with auto power cut-off
- switch
Powered Roller Conveyor:
- Basic system: 5ft Infeed section, 80” diameter turntable section & 5ft Exit section
- Each section includes:
- Chain driven live roller conveyor rated 4,000# per section
- 2-1/2” diameter 11 gauge rollers c/w 11/16” hex axles on 3” centers
- ANSI # 40 roller to roller chain drive
- 54” effective roller width
- Conveyor speeds 30 to 60 FPM (specify required speed) with electronic soft start
- Pass-line height – 18” from floor to top of rollers
- 3/4 HP AC variable speed reversible TEFC motor
- (turntable conveyor motor is 3/4 HP DC)
- Automatic load indexing and centering by photo-eye &
- PLC logic
Control Features:
- Allen-Bradley MicroLogix 1400 Programmable Logic
- Controller (PLC) with built-in EtherNet/IP communications
- HMI Touchscreen Operator Interface Panel
- Illuminated Power Start / Reset button
- Emergency Stop button
- Wrap Cycle Start (rewrap) button
- Manual controls provided for turntable jog, film carriage
- elevator lower/raise, film clamp open/close and conveyors
- forward/reverse
- Wrap Bypass mode selector switch
- Separate film carriage elevator raise & lower speed
- controls
- Film tension (force-to-load) control
- Separate 1 to 12 revolution top & bottom wrap control
- Triple beam auto load height sensing photo-eye, detects dark or shiny loads
- Broken film/out of film detection c/w automatic machine
- reset and fault beacon light
- Turntable drive and film carriage elevator dynamic braking
- NEMA 12 control panel and junction boxes
- Dust tight slip ring assembly
- Non-proprietary UL/CSA approved components
Automation Features:
- Pneumatically actuated film clamp mechanism
- Pneumatically actuated film tail cut/wiper arm
- mechanism
- Ni-chrome impulse hot wire film cut off c/w automatic
- periodic cleaning cycle
Structural Features:
- All structural steel construction
- Forklift truck portable base structure design
- Structural steel H-beam machine tower
- Electro-static powder coated paint finish
Safety Features:
- Safety barriers enclose the turntable section to prevent
- personnel intrusion
- Operator Access Gate c/w Safety Interlock Switch
- disables machine operation when gate is opened
- Hard-wired emergency stop and operator access gate
- circuits with Category 3 dual channel safety relays
Electrical Requirement:
- 230 or 460 Volts 3 Phase 60 Hz 30 Amps (required
- voltage to be specified) (other voltages available – consult
- factory)
Pneumatic Requirement:
- 3 CFM @ 80 PSI clean dry pneumatic supply required
- Filter/regulator c/w gauge & lock-out valve provided
Typical System Dimensions:
- 202” (L) x 143” (W) x 100” (H)
- (Standard dimensions are approximate)